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-   -   Flathead Bore Size ? (https://www.fordbarn.com/forum/showthread.php?t=149925)

1934calkid 09-19-2014 09:51 AM

Flathead Bore Size ?
 

This is for a street rod,34 coupe, flathead 8BA bore size favorite !

JWL 09-19-2014 09:55 AM

Re: Flathead Bore Size ?
 

+.030, .060, .080 or .125. Just wherever it will clean up.

deuce_roadster 09-19-2014 10:08 AM

Re: Flathead Bore Size ?
 

It is determined more by block condition then your wishes/favorite size.

rotorwrench 09-19-2014 11:14 AM

Re: Flathead Bore Size ?
 

If you want to bore one from standard all the way out to max, you will lose a lot of potential use of the block. If you are already at 3 5/16" then that is a good size for a hot rod. A person can go to sleeves though and use larger if you have a mind to. It just depends on how much you want to spend and how long you want it to last.

tubman 09-19-2014 11:48 AM

Re: Flathead Bore Size ?
 

I did my first a 3 5/16 (276 with a Merc crank) and it worked well. I just bought another set of 3 5/16 pistons (this time for a stock stroke). Pistons, rings, and pins were $100, which is a heck of a lot less than a merc crank (if you can find one) for a comparable increase in displacement.

OLD...BILL 09-19-2014 12:43 PM

Re: Flathead Bore Size ?
 

I'am at 3-5/16 with my build and one four inch merc. crank. 276 inch ?? at my age (82) I saved some for the next build ....?? and here I sit with two more complete engines with 59 on the bell ... I just like saving some for the next build or the next guy, and a JWL says just what it take to clean it up ?? Yes the grandkids will have a big yard sale someday ??......OLD.....BILL:cool:

Mike51Merc 09-19-2014 02:56 PM

Re: Flathead Bore Size ?
 

255 is stock with a 4 inch crank.

texas webb 09-19-2014 04:00 PM

Re: Flathead Bore Size ?
 

Well I have a 51 merc eng(255 stock for now)for my Av8.May go a bit over in the future.

Seth Swoboda 09-19-2014 04:02 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by JWL (Post 948210)
+.030, .060, .080 or .125. Just wherever it will clean up.

I agree with JWL.

Walt Dupont--Me. 09-19-2014 08:08 PM

Re: Flathead Bore Size ?
 

I like 276, 1/8'' bore. If you wear that bore out they make ,030 over 3-5/16 and probably .040 and .060 Walt

Walt Dupont--Me. 09-19-2014 08:11 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by tubman (Post 948261)
I did my first a 3 5/16 (276 with a Merc crank) and it worked well. I just bought another set of 3 5/16 pistons (this time for a stock stroke). Pistons, rings, and pins were $100, which is a heck of a lot less than a merc crank (if you can find one) for a comparable increase in displacement.

Tubman, where did you get 3-5/16 pistons and rings for $100.00 Walt

Ol' Ron 09-19-2014 10:32 PM

Re: Flathead Bore Size ?
 

Egge makes light 3 ring piston in 3 5/16, + .020 and .030. With the thin Metric rings. Saved a 276 with the .020" and rings from a Volvo truck. I now have a 280 (279.4) Milled EAB heads 8.2CR and a stock EAB cam. Talk about torque??? I think even JWL would like it.

Ralph Moore 09-19-2014 11:56 PM

Re: Flathead Bore Size ?
 

I've got a 265 by my calculations, I just think, why bore it bigger than you have to, after all they aren't making them anymore.

tubman 09-20-2014 01:36 AM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by Walt Dupont--Me. (Post 948486)
Tubman, where did you get 3-5/16 pistons and rings for $100.00 Walt


Speedway's garage sale section. About a year ago thay had a lot of piston sets (some were advertized as being made by Offenhauser) on closeout. I posted it here and on the H.A.M.B. The pistons came in a "plain brown wrapper", so they may be Chinese. but I took a chance on them. They look real nice and I went over them with a mic and all appears well. We shall see.

(Edit : Just for kicks, I checked the Garage Sale page again; there are still a few sets of pistons, but the prices I paid are long gone,)

Tony, NY 09-20-2014 08:15 AM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by Ralph Moore (Post 948568)
I've got a 265 by my calculations, I just think, why bore it bigger than you have to, after all they aren't making them anymore.

That's what I have too.

rotorwrench 09-20-2014 09:01 AM

Re: Flathead Bore Size ?
 

Speedway had some hypereutectic flathead pistons for a while that were cast for them. They must not have sold too well but I haven't really heard anything about how they worked out. It would be interesting to know. I always wondered why the piston makers didn't go that route. The expansion factors for those pistons allow for a tighter bore clearance than with forged ones. The cost might be prohibitive in a niche market. How strong they are would be the big question for me.

Old Ford Addict 09-20-2014 12:32 PM

Re: Flathead Bore Size ?
 

Flathead bores are tougher than some of you give them credit for … part of the reason there still here.
The truth is you’d have a hard time wearing one to the point of needing a rebore in the time any of you have left.

Bore it out all the way ... you cant take it with ya

1934calkid 09-20-2014 01:35 PM

Re: Flathead Bore Size ?
 

The main question was WHAT IS YOUR FAVORITE BORE SIZE FOR A STREET ROD ...

OLD...BILL 09-20-2014 03:01 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by 1934calkid (Post 948806)
The main question was WHAT IS YOUR FAVORITE BORE SIZE FOR A STREET ROD ...

Hey Calkid; looks like you got your answer 3-5/16...276, hands down, or 75 per/cent .........not good enough for you, :confused:?? all this talk about it, make me want to do it again, all I need is someone to make the "HOLE"
And find me a pieeeekup 39 or 40 I'll do it........OLD.....BILL:cool:

37fordtruckguy 09-20-2014 03:05 PM

Re: Flathead Bore Size ?
 

3 3/8

49r 09-21-2014 01:35 AM

Re: Flathead Bore Size ?
 

265 (+60). Cleaned up at that and leaves some for later.

Mart 09-21-2014 04:01 AM

Re: Flathead Bore Size ?
 

I'd probably go for +.080 unless I was building for performance. It's a decent overbore over stock, would clean up most bores (except maybe a +.060) and is the biggest size you can use with stock rather than big bore gaskets.

You've still got +.100, +.125 left to go after that, but as said, that option would probably be a consideration for someone else.

Mart.

Ken/Alabama 09-21-2014 05:47 AM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by 37fordtruckguy (Post 948846)
3 3/8

Me too! Coupled with a 4 1/8 Stroker . Love it

37fordtruckguy 09-21-2014 03:59 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by Ken/Alabama (Post 949150)
Me too! Coupled with a 4 1/8 Stroker . Love it

Thats what I am running right now

Pete 09-21-2014 06:38 PM

Re: Flathead Bore Size ?
 

For most flathead REBUILDS (meaning after hot rodding) the block will clean at .010 or .020 at the most so I go big the first time.
The customer is always more pleased with the hp a 315 ci engine puts out than one under 280 ci.
A big bore can be left with .020 and get 2 sometimes 3 rebuilds with nothing but honing. I have found that 3 3/8+.030 is a safe bore with many 8ba blocks.
I always sonic check them to be sure.

Unless they are racing, most people could never wear out 3 flathead rebuilds.
I tell the customer, they are paying for the engine so THEY should enjoy it to the maximum and don't worry about the next owner.
Going conservative is like putting seat covers on a new car so the next owner can enjoy the new seats.

uncle max 09-21-2014 06:44 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by Pete (Post 949526)
For most flathead REBUILDS (meaning after hot rodding) the block will clean at .010 or .020 at the most so I go big the first time.
The customer is always more pleased with the hp a 315 ci engine puts out than one under 280 ci.
A big bore can be left with .020 and get 2 sometimes 3 rebuilds with nothing but honing. I have found that 3 3/8+.030 is a safe bore with many 8ba blocks.
I always sonic check them to be sure.

Unless they are racing, most people could never wear out 3 flathead rebuilds.
I tell the customer, they are paying for the engine so THEY should enjoy it to the maximum and don't worry about the next owner.
Going conservative is like putting seat covers on a new car so the next owner can enjoy the new seats.

Or more to the point - like not having sex with your girlfriend, so the next guy can enjoy it!

Walt Dupont--Me. 09-21-2014 06:45 PM

Re: Flathead Bore Size ?
 

times 2 Pete. Walt

JWL 09-22-2014 05:30 AM

Re: Flathead Bore Size ?
 

I guess it is good to be in America where opinions can be expressed no matter the quality of content.

GEOFFNZ 09-22-2014 03:49 PM

Re: Flathead Bore Size ?
 

We run a 99 engine in vintage competition with a 3 5/16 bore. Seems to have been the preferred performance capacity bore out here in NZ for many years.Cheers.

mercjoe 04-06-2025 02:12 AM

Re: Flathead Bore Size ?
 

How did that 3 5/16 bore with the stock stroke turned out ?
Cam ? Ive been thinking abiut doing that using an L100 on my 8BA


Quote:

Originally Posted by tubman (Post 948261)
I did my first a 3 5/16 (276 with a Merc crank) and it worked well. I just bought another set of 3 5/16 pistons (this time for a stock stroke). Pistons, rings, and pins were $100, which is a heck of a lot less than a merc crank (if you can find one) for a comparable increase in displacement.


tubman 04-06-2025 03:53 AM

Re: Flathead Bore Size ?
 

See for yourself : https://www.youtube.com/watch?v=deAgpVmvjhU.

I find the MAX-1 to be a little mild, although the engine runs fine. I would seriously consider the L100.

tubman 04-06-2025 03:57 AM

Re: Flathead Bore Size ?
 

Sorry, duplicate post.

mercjoe 04-06-2025 12:03 PM

Re: Flathead Bore Size ?
 

Thanks tube

You kept it single carb ? How does it feel driving it though ?
How about compression drop because of the over bore without stroking ?

I got myself an L100 already and I dont think I will be able to use a Merc crank

Quote:

Originally Posted by tubman (Post 2381708)
See for yourself : https://www.youtube.com/watch?v=deAgpVmvjhU.

I find the MAX-1 to be a little mild, although the engine runs fine. I would seriously consider the L100.


tubman 04-06-2025 12:30 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by mercjoe (Post 2381801)
Thanks tube

You kept it single carb ? How does it feel driving it though ?
How about compression drop because of the over bore without stroking ?

I got myself an L100 already and I dont think I will be able to use a Merc crank

The single carb was for the initial start only; it now has a Navarro Universal dual (like a super with exhaust heat). You will notice the Edmunds heads; they were individually fitted to this engine to optimize quench and compression. After initial run-in, the engine had 150-155 lbs compression on all cylinders.

Unfortunately, advancing age has caught up with me, and progress on the car this is going in has come to almost a complete stop. Spending 6-7 months a year in Florida away from my shop doesn't help either. When I get back this spring I'm going to try to finish the rear suspension and get to final assembly.

mercjoe 04-06-2025 05:36 PM

Re: Flathead Bore Size ?
 

Sound really good. Hope you can finish the car soon

I just found out there are Ross specific pistons for 3" 5/16
Bore and 3.75 stroke :D


Quote:

Originally Posted by tubman (Post 2381813)
The single carb was for the initial start only; it now has a Navarro Universal dual (like a super with exhaust heat). You will notice the Edmunds heads; they were individually fitted to this engine to optimize quench and compression. After initial run-in, the engine had 150-155 lbs compression on all cylinders.

Unfortunately, advancing age has caught up with me, and progress on the car this is going in has come to almost a complete stop. Spending 6-7 months a year in Florida away from my shop doesn't help either. When I get back this spring I'm going to try to finish the rear suspension and get to final assembly.


tubman 04-06-2025 08:06 PM

Re: Flathead Bore Size ?
 

On this one, I used pistons from Speedway Motors I got from their "Garage Sale" section about 10 years ago. Less than $100 for pistons, rings, and pins. I was a little leery about them at that price, but bought them anyway. I took them to my engine builder, and he checked them out and said they were fine. They were 4 ring pistons (an extra oil ring at the bottom of the piston), but after several discussions with the gurus here and on the H.A.M.B., decided to run them without the bottom ring. That meant I had to have the rotating assembly balanced, but you should do that anyway. Although it has minimum hours, the engine started immediately the first time and it runs, well you can see for yourself. After replacing the Speedway oil pump with a used genuine Ford pump with a new relief spring, oil pressure is factory spec (25 psi hot idle and 57 psi hot at 2000 rpm). The compression and vacuum numbers are where they should be and I am completely satisfied with the build.

In my opinion, a 258" engine like this is actually superior to a stock bore and stroke Mercury as it has 3 more cubic inches, and lower piston speed (which is always good). If I ever decide to rebuild the 255 merc in my '51, you can bet it'll get 1/8" over pistons, even if it doesn't need them.

Seth Swoboda 04-07-2025 01:14 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by deuce_roadster (Post 948217)
It is determined more by block condition then your wishes/favorite size.


I agree. I never bore more than is needed to clean up the cylinder walls.

GB SISSON 04-07-2025 02:00 PM

Re: Flathead Bore Size ?
 

Quote:

Originally Posted by Seth Swoboda (Post 2382072)
I agree. I never bore more than is needed to clean up the cylinder walls.

Sure, but Seth, Aren;t you still in your twenties? :)

For us 70+ characters, I say

" Gimme one two five on the overbore,
Then stomp the ol' go-pedal hard to the floor.
Might not win the race
But you'll never lose face
And you'll bury that dude with your Roar."

Go big or go home. And Seth, I once felt as you do, but I have ten good blocks, and see many more coming into the stream. Don't make me write a poem about ' The block hoarder, who had a disorder.'....

tubman 04-07-2025 02:10 PM

Re: Flathead Bore Size ?
 

Another thing. The way we use and maintain these engines means that they would probably get rebuilt as soon as they started to blow a puff of smoke or lose a little compression. This can be solved with a hone and a new set of rings. That means another rebuild or two before another bore job is needed. Experience with my car tells me that they will go 75-80 thousand miles before they need any work if maintained properly. That's a lot of miles on one bore job.

Having replaced a tired engine with a healthy one, I know it really increases your enjoyment in a car.

mercjoe 04-07-2025 06:40 PM

Re: Flathead Bore Size ?
 

Ive always thought the 0.125 overbore went hand in hand with a Merc crank swap. Specially when using a performance cam like the L100 due to the low end drop, etc.


Quote:

Originally Posted by tubman (Post 2381901)
On this one, I used pistons from Speedway Motors I got from their "Garage Sale" section about 10 years ago. Less than $100 for pistons, rings, and pins. I was a little leery about them at that price, but bought them anyway. I took them to my engine builder, and he checked them out and said they were fine. They were 4 ring pistons (an extra oil ring at the bottom of the piston), but after several discussions with the gurus here and on the H.A.M.B., decided to run them without the bottom ring. That meant I had to have the rotating assembly balanced, but you should do that anyway. Although it has minimum hours, the engine started immediately the first time and it runs, well you can see for yourself. After replacing the Speedway oil pump with a used genuine Ford pump with a new relief spring, oil pressure is factory spec (25 psi hot idle and 57 psi hot at 2000 rpm). The compression and vacuum numbers are where they should be and I am completely satisfied with the build.

In my opinion, a 258" engine like this is actually superior to a stock bore and stroke Mercury as it has 3 more cubic inches, and lower piston speed (which is always good). If I ever decide to rebuild the 255 merc in my '51, you can bet it'll get 1/8" over pistons, even if it doesn't need them.



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