The Ford Barn

Ford coupe · 09-26-2021, 08:50 PM

hOW IS BEST WAY TO LUBRICATE THE SMALL WIRES OR CABLES OF THE HEATER CONTROLS?? THE ONES ON MY 55 ARE NEARLY IMPOSSIBLE TO PULL OUT AND PUSH IN..:

51504bat · 09-26-2021, 09:17 PM

Never used one but one designed for motorcycle cables should do the trick.
https://www.youtube.com/watch?v=SRZiDcj8GNk

Hot Rod Reverend · 09-27-2021, 08:13 AM

What batman is suggesting looks pretty nice - never have seen that before.

The difference in the video from the motorcycle cables and the cables in our mid-50s Fords is that the cable has a solid core, or wire, that slides in the sheath. The cable shown in the video is made to be pulled in one direction while the other end retracts from something spring loaded or under some other pressure. (like a motorcycle caliper, etc) Basically, the wire strands inside the sheath in the video are being pulled in both directions...

For our Fords, the issue lies in the solid core being pulled and PUSHED from the same end. This makes the lubrication issue all the more important. For each and every one of these cables down through the years I have always had to pull the cable out of the car to clean and lubricate the solid core. I recommend remove the old black insulation, cleaning any and all rust/corrosion with a wire wheel, and then lubricating both ends with a light oil such as mineral oil. In addition, it is helpful to liberally coat the sheath with light oil and work the oil into the solid metal core by bending/rolling the cable back and forth. (by rolling I mean to make a circle with the cable like you would a drop cord) Let the cable then hang vertically and drop some light oil on the solid wire core at the top and allow the cable to sit overnight.

Work the cable back and forth as it frees up. Once it is free, you can wipe all excess oil off the sheath and use long pieces of shrink tubing to re-insulate the cable.

this method has worked for me for the past 30 years or so...

Daves55Sedan · 09-27-2021, 08:02 PM

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If one of the cables is being stubborn, I recommend removing the cable assembly entirely from the car. If any factory insulation is left on the cable, cut it off. Grind any rust off the cable housing using a wire-wheel attached to a bench-grinder. Next, pull the cable-core out of the housing if possible. Try to squeeze 3-in-one oil down into the housing until it drips out the other end.
If the core cannot be extracted from the housing, gently clamp one end of the cable in a workbench vice (DO NOT CRUSH). I have knurled jaws on my vice, so this may not work for smooth jaws. The vice will hold the cable while you pull the cable housing (just barely enough) to coat the housing with 3-in-one oil, and work it in to the interior from the outside. Reposition the cable in the vice and repeat the procedure until you have reached to the other end.
After the cable was lubed, I rubbed a thin coat of lubriplate all over the outside of the housing, then slipped a long piece of heat-shrink tubing over it for a protective jacket.

09-26-2021, 08:50 PM	#1
Ford coupe Senior Member Join Date: May 2010 Location: Napanee ontario Canada Posts: 395	55 heater controls hOW IS BEST WAY TO LUBRICATE THE SMALL WIRES OR CABLES OF THE HEATER CONTROLS?? THE ONES ON MY 55 ARE NEARLY IMPOSSIBLE TO PULL OUT AND PUSH IN..:

09-27-2021, 08:13 AM	#3
Hot Rod Reverend Senior Member Join Date: May 2010 Location: Lancaster, CA Posts: 916	Re: 55 heater controls What batman is suggesting looks pretty nice - never have seen that before. The difference in the video from the motorcycle cables and the cables in our mid-50s Fords is that the cable has a solid core, or wire, that slides in the sheath. The cable shown in the video is made to be pulled in one direction while the other end retracts from something spring loaded or under some other pressure. (like a motorcycle caliper, etc) Basically, the wire strands inside the sheath in the video are being pulled in both directions... For our Fords, the issue lies in the solid core being pulled and PUSHED from the same end. This makes the lubrication issue all the more important. For each and every one of these cables down through the years I have always had to pull the cable out of the car to clean and lubricate the solid core. I recommend remove the old black insulation, cleaning any and all rust/corrosion with a wire wheel, and then lubricating both ends with a light oil such as mineral oil. In addition, it is helpful to liberally coat the sheath with light oil and work the oil into the solid metal core by bending/rolling the cable back and forth. (by rolling I mean to make a circle with the cable like you would a drop cord) Let the cable then hang vertically and drop some light oil on the solid wire core at the top and allow the cable to sit overnight. Work the cable back and forth as it frees up. Once it is free, you can wipe all excess oil off the sheath and use long pieces of shrink tubing to re-insulate the cable. this method has worked for me for the past 30 years or so... __________________ Lancaster, California Visit hotrodreverend.com to view hundreds of pictures and videos of the build of the 1955 Ford Club Sedan!

09-27-2021, 08:02 PM	#4
Daves55Sedan Senior Member Join Date: May 2010 Location: Granite City, Illinois Posts: 3,008	Re: 55 heater controls Sponsored Links (Register now to hide all advertisements) If one of the cables is being stubborn, I recommend removing the cable assembly entirely from the car. If any factory insulation is left on the cable, cut it off. Grind any rust off the cable housing using a wire-wheel attached to a bench-grinder. Next, pull the cable-core out of the housing if possible. Try to squeeze 3-in-one oil down into the housing until it drips out the other end. If the core cannot be extracted from the housing, gently clamp one end of the cable in a workbench vice (DO NOT CRUSH). I have knurled jaws on my vice, so this may not work for smooth jaws. The vice will hold the cable while you pull the cable housing (just barely enough) to coat the housing with 3-in-one oil, and work it in to the interior from the outside. Reposition the cable in the vice and repeat the procedure until you have reached to the other end. After the cable was lubed, I rubbed a thin coat of lubriplate all over the outside of the housing, then slipped a long piece of heat-shrink tubing over it for a protective jacket.