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Old 08-12-2016, 01:35 AM   #41
Mike V. Florida
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Default Re: Engine power

It has to be electrical. everything else seems right, but what would cause the engine to quit when shorting plugs 3 or 4. We see display engines running on one plug and compressors running of two.

If you turn off the lights in the garage or do this test in the dark what do you see? Place the plug wire approx 1/8" from the plug and run the engine.

Can you cut an old cap into a thin strip so you can see into the distributor when it is running. How does this look as well.
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Old 08-12-2016, 01:55 AM   #42
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Default Re: Engine power

I agree with the idea that #1&2 cyls are the culprits.
As Tom said before, what is the vacuum reading?
If it's not steady you may have sticking valve guides in those cyls.
Try taking out the plugs in those two and squirt some penetrating oil down the open intake valves and see if that doesn't make a change.
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Old 08-12-2016, 04:50 AM   #43
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Default Re: Engine power

I am running out of places to look. Why are 1-2 not as strong as 3-4?

Vacuum leak on front runner at manifold/block connection.
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Old 08-12-2016, 05:05 AM   #44
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Default Re: Engine power

Quote:
Originally Posted by Dollar Bill View Post
I am running out of places to look. Why are 1-2 not as strong as 3-4?

Vacuum leak on front runner at manifold/block connection.

In post number 9 he states; "I checked no leak at manifold."
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Old 08-12-2016, 06:34 AM   #45
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Default Re: Engine power

Quote:
Originally Posted by Dollar Bill View Post
I am running out of places to look. Why are 1-2 not as strong as 3-4?

Vacuum leak on front runner at manifold/block connection.
Plus1 It has all the signs.
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Old 08-12-2016, 06:56 AM   #46
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Old 08-12-2016, 06:59 AM   #47
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Default Re: Engine power

Quote:
Originally Posted by Dollar Bill View Post
I am running out of places to look. Why are 1-2 not as strong as 3-4?

Vacuum leak on front runner at manifold/block connection.
I agree and that's why I suggested the propane check. If the propane or other flammable liquid doesn't show the problem, then I'm back to thinking it could have slow to close valves, and that's where the vacuum gauge should show a good flicker of the needle.

A scope check could eliminate the electrical, but the wire swap Bob did pretty well also eliminated the spark. It's just nice to see what's actually happening on the scope. At the least I would check the top distributor plate for side play, and remove the cap and rotor, hand crank the engine, and make sure each lobe opens the points exactly .020" and make sure the points have good spring action. I have seen where the copper points strap touched the cam, so make sure this isn't a problem also.
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Old 08-12-2016, 08:45 AM   #48
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Default Re: Engine power

Quote:
Originally Posted by Mike V. Florida View Post
In post number 9 he states; "I checked no leak at manifold."
Using a shop vac?
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Old 08-12-2016, 10:04 AM   #49
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Default Re: Engine power

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Originally Posted by Tom Wesenberg View Post
I agree and that's why I suggested the propane check. If the propane or other flammable liquid doesn't show the problem, then I'm back to thinking it could have slow to close valves, and that's where the vacuum gauge should show a good flicker of the needle.

A scope check could eliminate the electrical, but the wire swap Bob did pretty well also eliminated the spark. It's just nice to see what's actually happening on the scope. At the least I would check the top distributor plate for side play, and remove the cap and rotor, hand crank the engine, and make sure each lobe opens the points exactly .020" and make sure the points have good spring action. I have seen where the copper points strap touched the cam, so make sure this isn't a problem also.

I am leaning toward slow or not closing valves at warm engine conditions also.

0.011 on intakes and .013 on exhaust sounds a little tight but I believe it depends upon how the camshaft was ground.

For instance Model B clearances were .015 and .022. (yes 0.022 on exhaust). Different cam, lifters and maybe valve materials than model A.

I know that SB Page 231 changed clearances from 0.013/0.015 to 0.011/0.013. BUT that is for the valve materials, lifters and camshafts used when the SB was written not with newer camshaft profiles and valve train parts.


As engine heats up the clearance can decrease. Thus valves that are right on the border of being too tight will remain SLIGHTLY open with lost compression then go back to being closed when engine cools and you run compression check after engine is cooled down.

Bob have you asked cam grinder as to what clearances are for HIS reground camshaft?

As an example of engine missing under high loads.

I know VWs are air cooled but principle still applies.

I had a new 69 VW fastback with the factory Electronic Fuel Injection.

Engine was fine in all conditions EXCEPT when running up a long steep hill, in third gear, with a dirt bike trailer on the back, the engine started to miss. Missing went away when I let off the gas at top of the hill and it cooled down.

When pushed hard again the missing returned again.

Factory valve clearances at the time were specified at 0.004 for intake and exhaust.

I tried 0.006 on both. Guess what? The missing problem went away.

I told my friend who was a Service Manager at the VW store about what I found.

Six months later the factory issued a Service Bulletin changing the clearances to 0.006 !

Last edited by Benson; 08-12-2016 at 02:17 PM. Reason: Several corrections and additions since 1st posting ... SLIGHTLY open
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Old 08-12-2016, 11:46 AM   #50
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Default Re: Engine power

Vacuum test. See link below.

http://www.modelahouse.com/images/vac01.mp4
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Old 08-12-2016, 12:19 PM   #51
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Default Re: Engine power

Quote:
Originally Posted by Tom Wesenberg View Post
I agree and that's why I suggested the propane check. If the propane or other flammable liquid doesn't show the problem, then I'm back to thinking it could have slow to close valves, and that's where the vacuum gauge should show a good flicker of the needle.

A scope check could eliminate the electrical, but the wire swap Bob did pretty well also eliminated the spark. It's just nice to see what's actually happening on the scope. At the least I would check the top distributor plate for side play, and remove the cap and rotor, hand crank the engine, and make sure each lobe opens the points exactly .020" and make sure the points have good spring action. I have seen where the copper points strap touched the cam, so make sure this isn't a problem also.
Yes it could be a slow closing valve also.
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Old 08-12-2016, 12:26 PM   #52
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Default Re: Engine power

Guys, it sure sounds to me like an intake manifold or gasket leak. They can be very hard to find.
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Old 08-12-2016, 12:46 PM   #53
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Default Re: Engine power

Earlier I suggested swapping #1 & #2 plugs to #3 & #4 locations. Have you tried that?
I know it would be unusual for two plugs to fail simultaneously but... an easy one to check.
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Old 08-12-2016, 01:58 PM   #54
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Default Re: Engine power

That 25 Ft-LB to rotate the crank equates to 7 HP at 1500 RPM. That might be pretty noticeable in a 40 HP motor. I noticed in my new motor that the rope gasket in the front really choked thing down. My pulley got hot from just minutes of running. I'd lean toward putting a few hundred miles on it before getting too worried.
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Old 08-12-2016, 03:00 PM   #55
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Default Re: Engine power

Might be time for a high speed pass down the interstate and a plug reading.......Im thinking vacuum leak also...
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Old 08-12-2016, 03:06 PM   #56
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Default I think I found it

Tom you were right. I sprayed starter fluid around the intake and I got a speedup. I found a crack in the intake manifold. This did not show up with my first leak test because I was only looking at the gasket, my bad. Now I have to find another B manifold, open up an A manifold, just use an A manifold or ....

Bob

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Old 08-12-2016, 03:09 PM   #57
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Default Re: Engine power

I bought a propane torch just to do this type of test (unlit torch obviously).
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Old 08-12-2016, 03:11 PM   #58
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Quote:
Originally Posted by bob johnson View Post
tom you were right. I sprayed starter fluid around the intake and i got a speedup. I found a crack in the intake manifold. This did not show up with my first leak test because i was only looking at the gasket, my bad. Now i have to find another b manifold, open up an a manifold, just use an a manifold or ....

Bob

bingo!
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Old 08-12-2016, 03:33 PM   #59
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Default Re: I think I found it

why not just repair what you have
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Old 08-12-2016, 03:34 PM   #60
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Default Re: Engine power

I do not think I have the talent to repair it.
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