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Old 07-25-2020, 11:50 AM   #1
Licensed to kill
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Join Date: Aug 2016
Location: Alberta
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Default Decided to pull the motor/trans

So, I had done the valves and guides (they were shot) in hopes of fixing an oil consumption problem (1qt in 60 miles) to no avail. It ran sweet but still uses the same amount of oil. So, I pulled the head and dropped the pan so I could pull the pistons and check them out. When I had the head off to do the valves, I noticed that the cylinders were glazed but there was no ridge so was thinking a deglazing and new rings should do the trick. Nope. Has .0100 over pistons (for a 3.975 bore) and the bores mic'ed 3.986 and the rings had a gap of 1/8-3/16". There was also some scoring on the walls and pistons, mostly at the bottom of the cylinders. So, after some pondering, I decided to hone the cylinders out to 4" and put .0125 over pistons in. I did #1 cylinder in the car but found that the amount of metal dust produced was such that there was NO WAY I would be able to clean the bottom end sufficiently so I pulled the engine/trans to do it on the stand. In so doing, I found a few other issues that need to be dealt with. The oddest one was that one motor mount was broken. The face that bolts to the block was broke straight across the middle then up and around the edge so that the top bolt was not holding anything, just the broken square from the mount. NO IDEA how that could/would break that way. Also, the pressure plate fingers wee WAY out of whack (possibly explaining the clutch chatter when taking off). Two fingers were 1/8" plus lower than the others. A screw was missing from the bottom generator mount and the other was loose. Also found that the teeth on the ring gear are chewed but they are chewed on the backside which suggests to me that the ring gear was turned around as I would think that any grinding should occur on the front edge of the teeth where the bendix engages. It never made any noise when cranking so I think I will just leave that for now. Cylinders also had a wicked taper which takes some doing to remover (about .008 tighter at the bottom). Anyway, I'm going to try to set my clearances with a micrometer since the engine is out and on the stand. Mic the journal, then mic the corresponding "circle" and adjust for .0015 difference. The cam shows, what looks to me like, a fair amount of wear. The clutch disc looks OK but is solid. Not sure if it's worth putting a new spring damped disc in or not.
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