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03-21-2021, 06:17 AM | #1 |
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Join Date: May 2010
Posts: 2,871
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'40 Headlight harness bullet connectors
I as there a good way to get what appears to be copper bullet connectors to pull apart without damaging the wire and insulation that hook the '40 headlight switch pigtails to the wiring harness. ?
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03-21-2021, 06:36 AM | #2 |
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Join Date: May 2010
Location: Hancock, New Hampshire
Posts: 375
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Re: '40 Headlight harness bullet connectors
I’ve never had much luck pulling apart the original connectors. At a minimum the hardened rubber flakes and breaks off but at least then you have a shot at using two pairs of needle nose pliers to pull the units apart. Most often there's corrosion within the sleeve and on the bullets that needs to be cleaned off. I toss the old sleeve out. Then I dig into my stash of new connectors and refit the wires. I suspect most of the vendors carry the various sizes of connectors but being nearby, I got mine from Joe's Antique Auto.
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03-21-2021, 10:25 AM | #3 |
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Join Date: May 2010
Location: Coral Springs FL
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Re: '40 Headlight harness bullet connectors
Put a drop or two of WD 40 on the connector and let it soak for 5 min before pulling them apart. No doubt the rubber will be too brittle to save.
Then solder on modern bullet connectors that really are tight and cover the "repair" with new replacement original stock rubber covers. Practice on a scrap piece of wire first to make sure it looks authentic. Use heat shrink over the connectors BEFORE installing the rubber covers. Last edited by 19Fordy; 03-21-2021 at 10:52 AM. |
03-21-2021, 06:33 PM | #4 |
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Join Date: May 2010
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Re: '40 Headlight harness bullet connectors
I have already removed the old brittle rubber cover, that's how I could see that the bullet connector sleeve was a copper color. Once I get them apart, and ready to rewire I use heat shrink tube over all the electrical terminals. Not after original looking, just good electrical performance.
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03-22-2021, 09:07 AM | #5 |
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Join Date: Jun 2010
Location: San Antonio, Texas
Posts: 16,436
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Re: '40 Headlight harness bullet connectors
I made a tool that can be forced into the gap of the round female socket for some of the old ford terminal blocks. I haven't tried it on the single or double pin rubber covered connectors but it should be easy to spread the socket gap after the rubber cover is gone. The tool works well on the bakelite or plastic type terminal blocks.
If a person doesn't spread the socket a bit, those old bullets will be a devil to try and separate. I had no luck doing that until I made the tool. |
03-22-2021, 03:19 PM | #6 | |
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Location: Lake worth Florida
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Re: '40 Headlight harness bullet connectors
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