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12-06-2019, 08:56 PM | #1 |
Senior Member
Join Date: Sep 2014
Location: Sask. Canada
Posts: 2,424
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Patching Trunk Floor
Since it has been pointed out to me how dangerous and irresponsible I am for running a plastic marine tank in the trunk of my 52 Mercury, some of you will be relieved to hear I am taking steps to remedy or at least improve the situation. I have removed the plastic tank and begun patching the rusted out trunk floor with a veritable jigsaw puzzle of metal pieces. Since I am fairly new at welding rusty car bodies with a wire welder, I though it would be best to learn in a location on the car that will not be visible once it is done.
And for those that didn't know, Meteor(Ford) gas tanks are not a match for Mercury tanks. The Merc has a slightly longer tank. I'm hoping to make this Meteor tank work but right now I'd say the odds are 50:50 that I'll be back to using the plastic tank next spring. https://www.youtube.com/watch?v=n6vri27Mplk
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12-07-2019, 09:49 AM | #2 |
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Join Date: May 2010
Location: CLAYTON DE
Posts: 1,283
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Re: Patching Trunk Floor
Hey practice can't hurt. Good luck trying to keep the door open.
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12-07-2019, 10:07 AM | #3 |
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Join Date: Jul 2010
Location: 36 miles north of Albany NY
Posts: 2,946
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Re: Patching Trunk Floor
Ralph: can't you bring the sending unit access hole closer to the rear bumper to match the new tank?, since your welding in some new floor anyway.
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12-07-2019, 10:33 AM | #4 |
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Join Date: Sep 2014
Location: Sask. Canada
Posts: 2,424
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Re: Patching Trunk Floor
Yes, I will probably make a new access door for the sending unit once I'm sure of it's location for the Meteor tank. I don't think I'll be spending $400 on a new tank made specifically to fit the 52-54 Merc. I'm not sure if that included shipping either.
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12-07-2019, 10:41 AM | #5 |
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Join Date: Sep 2019
Location: Savannah, Ga
Posts: 225
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Re: Patching Trunk Floor
Not sure whether EMS makes trunk panels for the Merc. Those for the Shoebox Ford fit fairly well.
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12-07-2019, 10:46 AM | #6 |
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Join Date: Sep 2014
Location: Sask. Canada
Posts: 2,424
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Re: Patching Trunk Floor
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12-07-2019, 12:57 PM | #7 |
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Join Date: Jul 2014
Location: Iowa
Posts: 1,634
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Re: Patching Trunk Floor
Welding around a gas tank is an invitation to disaster. We use pop rivets to secure floor patches. They can be installed from the top, and the mat will cover them. Just be careful when drilling the holes for the rivets so you don't hit the tank.
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12-07-2019, 01:32 PM | #8 |
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Join Date: Sep 2014
Location: Sask. Canada
Posts: 2,424
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Re: Patching Trunk Floor
You might have missed in the video where it showed the gas tank is out of the car. I did have a piece of sheet metal screwed and pop riveted in place for a few years but I'm trying to make something a little more strong and permanent if I'm going to install a real gas tank.
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12-08-2019, 10:36 AM | #9 |
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Join Date: Sep 2019
Location: Savannah, Ga
Posts: 225
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Re: Patching Trunk Floor
Absolutely. The gas tank was still in the Tanks box when the floor was welded in place.
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