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Old 11-29-2021, 01:08 PM   #1
Tony Burdett
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Default 8BA block cracked

I’ve just lifted the heads on by 8BA 1950 pickup and found four cracks on both banks between the bolt holes and water jackets l have been told these can be laser welded but would like an opinion on the merits of thread inserts over welding. Also could someone explain how approximately three pints of water could get into the sump oil via these cracks, thanks
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Old 11-29-2021, 01:20 PM   #2
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Default Re: 8BA block cracked

Those cracks from bolt holes to water jackets are usually harmless. If you got water in oil you might have panrail crack? better pull that oil pan also.
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Old 11-29-2021, 01:52 PM   #3
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Default Re: 8BA block cracked

You should post pictures of the deck surface and highlight/point to where the cracks are. There are plenty of flathead blocks with cracks between a couple studs and the water jackets - in areas that are NOT a concern.

Question: What do the tops of the pistons look like? Are any of them "washed" from water getting into the combustion chambers? Do you see any signs of water having been in the chambers?

If not, then the water in your oil did not come from a crack that allowed water to get into the pistons/chambers . . . and then down into the oil.

There are multiple ways that water can get into the oil pan . . . and as 21Stud noted, one of the more common ways is via a crack in the oil-pan mounting rail. This is usually a result of freezing.
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Old 11-29-2021, 02:32 PM   #4
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Default Re: 8BA block cracked

There is a YouTube video putting inserts in the holes and calling it a day.You could install without pulling motor.
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Old 11-29-2021, 04:23 PM   #5
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Default Re: 8BA block cracked

Would the pan rail crack be visible from outside the block or inside ,at the moment the engine is covered in grime but I’m washing it off tomorrow and taking the oil pan off
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Old 11-29-2021, 04:59 PM   #6
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Default Re: 8BA block cracked

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Would the pan rail crack be visible from outside the block or inside ,at the moment the engine is covered in grime but I’m washing it off tomorrow and taking the oil pan off
It would only be visible (usually) if you pull the pan, clean the gasket surface, wire brush it and see if you see any cracks that run from pan bolt to pan bolt. Usually the problem is pretty evident once the pan is off and the block gasket surface cleaned.
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Old 11-29-2021, 05:09 PM   #7
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Default Re: 8BA block cracked

If I could work out how to attach photos I would
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Old 11-29-2021, 05:23 PM   #8
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Default Re: 8BA block cracked

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If I could work out how to attach photos I would

Tony ....If you'll e-mail the photos to me, I'll post 'em for ya. My e-mail BELOW! DD


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Old 11-30-2021, 12:19 PM   #9
Tony Burdett
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Default Re: 8BA block cracked

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It would only be visible (usually) if you pull the pan, clean the gasket surface, wire brush it and see if you see any cracks that run from pan bolt to pan bolt. Usually the problem is pretty evident once the pan is off and the block gasket surface cleaned.
Found a large crack along the block running along the sump surface and then on the inside surface of the block
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Old 11-30-2021, 12:50 PM   #10
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Default Re: 8BA block cracked

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Found a large crack along the block running along the sump surface and then on the inside surface of the block
Sadly, that will do it and that block is scrap. Where are you located?
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Old 11-30-2021, 02:31 PM   #11
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Default Re: 8BA block cracked

That sucks . . . there is no viable repair method that I would recommend or attempt to use. You'll need to find another block.
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Old 11-30-2021, 03:24 PM   #12
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Default Re: 8BA block cracked

Gloucestershire U/K. Not too many 8BA blocks over here. As a matter of interest what would a good block cost in the USA?
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Old 11-30-2021, 03:30 PM   #13
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Gloucestershire U/K. Not too many 8BA blocks over here. As a matter of interest what would a good block cost in the USA?
A known good block (one that is cleaned, pressure tested, and mag'd and this work can be proven) with a bore size at under .030", I would say between $750-$1000. Could be more now days.
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Old 11-30-2021, 05:39 PM   #14
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Default Re: 8BA block cracked

Always remember,,,,,technology is getting better,,,,,what could not have been repaired in the past,,, might be done now ,,,or in the future .
Check H and H or some others,,,,,you never know ?
I don’t know if H and H will just sell a block outright or not ?
Good luck .

Tommy
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Old 11-30-2021, 07:35 PM   #15
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Default Re: 8BA block cracked

Yeah, sorry Tony, That one is a no-hoper. I have a 59A here with similar damage. As you (probably) know, they do turn up on UK ebay but are expensive and are never sold as known good units. They are just as found and may have the same or worse faults. Prices for these "gambles" are ridiculously high.
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Old 12-01-2021, 10:21 AM   #16
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Default Re: 8BA block cracked

Mart, I was hoping you'd opine when I saw where Tony was located...thinking if anyone would know where he could find a usable block, you would!!

And, maybe in your network, you might come across one!!
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Old 12-01-2021, 11:29 AM   #17
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Default Re: 8BA block cracked

Yes there are several on eBay and UK sites “ sold as seen” but I would agree it would be unwise to buy something that may very well have the same problem. It’s a shame because the rest of the engine is in good condition. I’ve still got loads of rust patching, chassis work and paint to do, hoping something may turn up in the meantime.
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Old 12-01-2021, 12:22 PM   #18
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Default Re: 8BA block cracked

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Yes there are several on eBay and UK sites “ sold as seen” but I would agree it would be unwise to buy something that may very well have the same problem. It’s a shame because the rest of the engine is in good condition. I’ve still got loads of rust patching, chassis work and paint to do, hoping something may turn up in the meantime.
I've been thinking about this and, by no means, is it meant to be a fail safe repair.

Would it be possible to force some modern epoxy into the crack and clamp it all along while it sets up?
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Old 12-03-2021, 07:30 PM   #19
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Default Re: 8BA block cracked

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Yes there are several on eBay and UK sites “ sold as seen” but I would agree it would be unwise to buy something that may very well have the same problem. It’s a shame because the rest of the engine is in good condition. I’ve still got loads of rust patching, chassis work and paint to do, hoping something may turn up in the meantime.
Tony... May I send you a message or e-mail in regards to a good block for you? I have a possible solution.

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Old 12-03-2021, 07:42 PM   #20
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Default Re: 8BA block cracked

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Found a large crack along the block running along the sump surface and then on the inside surface of the block
Hi Tony; Sorry to read about your block. You do have an opportunity to practice some porting and anything else you might like to try. One door closes and another one opens. Good luck, Craig.
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Old 12-03-2021, 07:49 PM   #21
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Hi Tony; Sorry to read about your block. You do have an opportunity to practice some porting and anything else you might like to try. One door closes and another one opens. Good luck, Craig.
I love this hot rodder positive mentality. Fantastic point. Some guys will even cut down old guides to match the port work done. Every little bit of airflow can help...

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Old 12-04-2021, 03:01 AM   #22
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Default Re: 8BA block cracked

Mart, I was hoping you’d have a block for Tony as you seem to find them and rebuild them on a kind of regular basis... I’m betting you’ll find one for him!
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Old 12-09-2021, 11:34 AM   #23
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If I could work out how to attach photos I would
Tony .....Sorry it took me so long. These are the photos I promised about ten days ago!








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Old 12-09-2021, 11:53 AM   #24
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Default Re: 8BA block cracked

The tiny crack from the water jack to the head bolt hole is very easy to fix.

The pan rail crack though. WHEW.

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Old 12-09-2021, 03:28 PM   #25
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Default Re: 8BA block cracked

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Originally Posted by Desoto291Hemi View Post
Always remember,,,,,technology is getting better,,,,,what could not have been repaired in the past,,, might be done now ,,,or in the future .
Check H and H or some others,,,,,you never know ?
I don’t know if H and H will just sell a block outright or not ?
Good luck .

Tommy
Worth a try at H&H. It's my understanding that H&H bought all of the engines from Bernie Long's estate sale, perhaps 75 (?), and they ought to have a decent block. 'Course, like Hemi posted, don't know if they will sell just a block. But, on the good side, they have the capability to clean, inspect, repair, certify, etc. Obviously, shipping would be painful.

(BTW, they got that lot of engines for 25 apiece, all as-found, condition unknown. Just so you know.)

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Old 12-09-2021, 06:06 PM   #26
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Default Re: 8BA block cracked

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Those 2 cracks at the water to stud holes, on each bank, usually need no attention. They occur as a result of over-torquing, (even within Ford specs) and create no harmful aspect to sealing if the proper 45 to 50 ft. lb. torque , in multiple series applications is performed.

The pan rail crack is another matter and should be repaired if continual engine use is contemplated. The more common repair is through the use of oxy/acet brazing, but, if proper pre-heat and post heat-cool down facilities are available almost any fracture can be welded using cast iron filler material with either TIG or oxy/acet processes. I have used my wife's large ceramic kiln for preparing damaged blocks for welding. This is a very hot, uncomfortable, project and one must be motivated to do it.
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Old 12-10-2021, 01:28 PM   #27
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Default Re: 8BA block cracked

Hey Gang, while I've had some rare or important blocks welded (cast iron, furnace welding), I'm not sure I'd invest in this particular block.

Take a look at the picture that he posted and notice the cracks on the inside of the pan rail. Then look down by the lifter bores . . . not sure there are cracks by the lifter bores, but I'm suspect.

This thing obviously had a lot of freeze damage - I'd be looking for a much better block before I'd be investing in this one.

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Old 12-10-2021, 02:05 PM   #28
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Default Re: 8BA block cracked

The ones near the lifter look like casting flaws. Hard to tell from the pict.

I agree, though. Time for a new block.
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