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Old 01-31-2021, 06:38 PM   #1
19Fordy
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Default Generator Pulley fitting an Alternator Question

Would any harm be done if I installed an 8BA generator pulley on my alternator?
The alternator pulley pulley weighs 11 oz. Belt sheave dia. is 1 5/8 in.
The 8RT generator pulley weighs 18 oz. The belt sheave dia. is 2 in.

I just like the look of the 8RT pulley better but, if it will be detrimental to the alternator charging rate and put too much load on the alternator bearings , I won't make the change.

Also, don't want any chunks of metal shrapnel going though my hood and radiator due to a faulty steel pulley. Had that happen with a fan years ago.

Any thoughts welcome. Please excuse the tape.
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Old 01-31-2021, 07:24 PM   #2
V8COOPMAN
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Default Re: Generator Pulley fitting an Alternator Question

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Originally Posted by 19Fordy View Post

Don't want any chunks of metal shrapnel going though my hood and radiator due to a faulty steel pulley. Had that happen with a fan years ago.

Any thoughts welcome. Please excuse the tape.
Hey Jim.....I really don't think the weight will make any dynamic, operational difference as far as the alternator handling the added weight.

I see the speed of the alternator being decreased by nearly 20%, and I see that as being detrimental POSSIBLY at idle, and with that depending on what your normal idle speed is. I'd THINK that if your idle is anywhere near 700 RPMs or more, you'll never know the difference. I suspect that most of your engine operating time is at a point well above idle anyway, so I wouldn't hesitate to give it a go. Just be forewarned....what the heck do I know? DD

PS.....I've had the pleasure of sending a couple of those little cooling ears found on a generator pulley up into the bottom side of a '56 Chevy hood, as well as a '34 Ford hood (a 283 Chevy buzzing over 6 grand can make that happen).

es
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Old 01-31-2021, 07:30 PM   #3
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Default Re: Generator Pulley fitting an Alternator Question

Thank you very much V-8 for your experience and insight.
You're making me think the standard alternator pulley will be just fine and dandy.
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Old 01-31-2021, 07:41 PM   #4
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Default Re: Generator Pulley fitting an Alternator Question

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Thank you very much V-8 for your experience and insight.
You're making me think the standard alternator pulley will be just fine and dandy.
Jim....I was leaning toward the BIG pulley from the generator. DD
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Old 01-31-2021, 08:29 PM   #5
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Default Re: Generator Pulley fitting an Alternator Question

The previous owner on my truck slapped the generator pulley onto the Delco alternator when he swapped that into place. I haven’t had any issues over the past 5+ years with charging.
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Old 01-31-2021, 08:31 PM   #6
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Default Re: Generator Pulley fitting an Alternator Question

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1948F-1 Pickup: Thanks for the vote of confidence.

V8: You fooled me. I read you the wrong way but, still glad you replied.
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Old 01-31-2021, 09:01 PM   #7
Jack E/NJ
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Default Re: Generator Pulley fitting an Alternator Question

19Fordy>>>the standard alternator pulley will be just fine and dandy.>>>


Hmmm??? I thought you wanted the standard 8BA generator pulley to be fine and dandy. What am I missing here? Jack E/NJ
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Old 01-31-2021, 10:28 PM   #8
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Default Re: Generator Pulley fitting an Alternator Question

Regardless of which size pulley you use you must still have the pulley fan fitted to cool the alternator otherwise it could overheat and pop diodes and burn out the stator with excessive temps inside the alternator. Regards, Kevin.
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Old 01-31-2021, 11:17 PM   #9
19Fordy
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Default Re: Generator Pulley fitting an Alternator Question

Jack, I want to use the 8RT pulley but am vacillating.

Koates: Your "heat" thinking makes sense also. A GM alternator cools by the little fan pulley vanes pulling "cooler" air into the rear of the alternator case. That's why the 12SI GM pulleys are better for cooling (then 10SI) because 12SI have larger openings in the rear case.

Trouble is the heat in the engine compartment of 40 Fords is already quite hot and not what I would call cool. Engine operates at about 180-195 degrees.
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Old 02-01-2021, 08:56 PM   #10
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Default Re: Generator Pulley fitting an Alternator Question

About the heat, try it both ways and feel the alternator with your hand. I think about 10 miles with each pully would tell you a lot about whether the alternator is overheating. Terry
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Old 02-01-2021, 10:28 PM   #11
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Default Re: Generator Pulley fitting an Alternator Question

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About the heat, try it both ways and feel the alternator with your hand. I think about 10 miles with each pully would tell you a lot about whether the alternator is overheating. Terry
Well the alternator temperature could vary a lot in regard to how many amps it had been charging at the time you place your hand on it. If it had been charging 50 or 60 amps for a period of time it would be quite hot but if it was charging 5 amps then it would be not hot. All depends on the state of charge of the battery or the number of loads turned on as to how many amps it is charging. Regards, Kevin.
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Old 02-02-2021, 01:50 AM   #12
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Default Re: Generator Pulley fitting an Alternator Question

i agree with Kevin. normal start requires some amps, but a good battery with no load other than refilling after the start is just about runnin free. an alternator whines under load ,heavy charge, after starting, but should be quiet and not make any heat after 5 or 10 minutes. if you are familiar with you're vehicle, you may even notice a lower idle, and the "whine" when its working hard. more amps than Henry's generator, so its work for the motor to get back to full battery quickly, and not slowly like Henry liked. so...pulley size is rpm difference. too high of rpm would be a noise issue on early fords with the fan mounted genny, but not the case for you.
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Old 02-02-2021, 11:50 AM   #13
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Default Re: Generator Pulley fitting an Alternator Question

19,
I'm running a 2 3/4" pulley on my GM alts '32 and '41 p'ups. I used Ford iron gen pulleys that happened to have identical threads. The pulleys originally supplied were

about 1 1/2"dia and spun the fan on the '32 into a buzz saw. No probs with charging at all and a quiet fan now. The pt# on the pulleys was 78- something, I believe for use on early 2 brush gens.
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