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Old 12-15-2015, 11:10 AM   #1
Curt in AZ
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Default Merc 8CM 296 cu. in. cooling issues

I have a line on a fresh 8CM to replace the tired 8RT in my 53 F100. I'm wondering if this large bore - 3 5/16" - typically leads to overheating issues? Truck is stock including radiator.
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Old 12-15-2015, 11:47 AM   #2
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Default Re: Merc 8CM 296 cu. in. cooling issues

It depends on so many factors, but in general thinner cylinder walls makes heat dissipation an issue depending on how you built the engine. Ambient temperature also is a factor. Although some folks say they have no cooling issues with 296'ers.
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Old 12-15-2015, 11:47 AM   #3
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Default Re: Merc 8CM 296 cu. in. cooling issues

Did you mean 276cu in?
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Old 12-15-2015, 12:07 PM   #4
Curt in AZ
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Default Re: Merc 8CM 296 cu. in. cooling issues

It is reportedly 296. I'm going to see it Thursday. We'll pull the heads and inspect things. I've not been around flatheads since the 1960s so any advice on what to look for will be appreciated.
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Old 12-15-2015, 12:40 PM   #5
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Default Re: Merc 8CM 296 cu. in. cooling issues

Cooling issues are affected by radiator condition and condition of the engine cylinder block & head castings in the water jacket areas. The engine can corrode from the inside out if someone didn't take care to add some corrosion protection to the coolant mix. Those old cylinder walls can get some deep pitting in the wet areas which can make them a lot thinner than they would be normally. Core shift anomalies from the original casting process can also give you some pretty thin cylinder walls. A 3 & 5/16" bore job can get to be too much in corroded or offset core blocks. A person should do some sonic testing of the cylinder walls before boring to the larger bore dimensions like 3 & 3/8" or 3 & 5/16".
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Old 12-15-2015, 01:16 PM   #6
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Default Re: Merc 8CM 296 cu. in. cooling issues

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I've been running my engine with a 3 5/16" bore for over 20 years without a problem. This is with a stock 39 radiator and fan.
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Old 12-15-2015, 01:41 PM   #7
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Default Re: Merc 8CM 296 cu. in. cooling issues

Quote:
Originally Posted by carbonarc View Post
I have a line on a fresh 8CM to replace the tired 8RT in my 53 F100. I'm wondering if this large bore - 3 5/16" - typically leads to overheating issues? Truck is stock including radiator.
If someone told you the engine you are looking at is 296 ci, you better do some closer research on it.
It would need a slightly less than 4 5/16 stroke for that and that is a very unlikely.
Aside from that, a big inch engine will cool fine if you start with an acid stripped block so there is NO rust or scale in the water jackets. Most of the engines we build are over 315 ci for vintage circle track racing and we have never had one that didn't cool.
Very few rebuilders have blocks stripped. The usual hot tank cleaning job will NOT remove scale and 60 year old rust.
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Old 12-15-2015, 02:36 PM   #8
texas webb
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Default Re: Merc 8CM 296 cu. in. cooling issues

That's good info,Pete.Thanks.
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Old 12-15-2015, 06:39 PM   #9
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Default Re: Merc 8CM 296 cu. in. cooling issues

You can get to 296 cid by using a 4.125" stroker crank and 3 3/8" pistons so every part in there has to be close to the max. A 3 5/16" X 4" would be near 276 CID.
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Old 12-15-2015, 07:04 PM   #10
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Default Re: Merc 8CM 296 cu. in. cooling issues

"You can get to 296 cid by using a 4.125" stroker crank and 3 3/8" pistons so every part in there has to be close to the max."

296 is nowhere near max. It is a VERY conservative size.
I am doing a 345 right now. Stock block configuration.
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Old 12-16-2015, 09:39 AM   #11
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Default Re: Merc 8CM 296 cu. in. cooling issues

Holy Cow! A 345 cubic inch flathead! I want to see this. What all machine work is involved? Details, details!

Just checked my CI calculator, a V8 engine that size would require a 3.5" bore and a 4.5" stroke! How are you doing this?

Last edited by RalphM; 12-16-2015 at 09:52 AM.
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Old 12-16-2015, 10:21 AM   #12
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Default Re: Merc 8CM 296 cu. in. cooling issues

345 will bring it alive
6,7,8 will make it great
9,10,11 and it will be heaven
So, what is your magic formula for that monster?
Inquiring calulators want to know.
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Old 12-16-2015, 11:06 AM   #13
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Default Re: Merc 8CM 296 cu. in. cooling issues

Quote:
Originally Posted by Pete View Post
"You can get to 296 cid by using a 4.125" stroker crank and 3 3/8" pistons so every part in there has to be close to the max."

296 is nowhere near max. It is a VERY conservative size.
I am doing a 345 right now. Stock block configuration.
I fully well realize you can gut the block out with big cranks & overbored cylinder sleeves if you have the money. You can cast a new 350 cid block if you have enough money. BUT, for the average hot rodder back in the day, 3 3/8 pistons and an offset ground stroker crank was about the max he could afford and is still considered to be Max for the average hot rodder.
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Old 12-16-2015, 01:38 PM   #14
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Default Re: Merc 8CM 296 cu. in. cooling issues

Quote:
Originally Posted by Pete View Post
"You can get to 296 cid by using a 4.125" stroker crank and 3 3/8" pistons so every part in there has to be close to the max."

296 is nowhere near max. It is a VERY conservative size.
I am doing a 345 right now. Stock block configuration.
Pete, I would think intake port size would limit peak RPM on a 345 cu. in. engine. Care to divulge the peak power (torque and HP) of this engine?
Thanks!
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Old 12-16-2015, 01:49 PM   #15
Tim Ayers
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Default Re: Merc 8CM 296 cu. in. cooling issues

Quote:
Originally Posted by Pete View Post
"You can get to 296 cid by using a 4.125" stroker crank and 3 3/8" pistons so every part in there has to be close to the max."

296 is nowhere near max. It is a VERY conservative size.
I am doing a 345 right now. Stock block configuration.
That thing sounds like a beast.

I'm becoming really intrigued by big cubic inch small package motors.

Next car I do will get one of the those 427 aluminum SBC's. Yep, I said it. Those mills are friggin' out of this world....
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Old 12-16-2015, 03:01 PM   #16
Pete
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Default Re: Merc 8CM 296 cu. in. cooling issues

3.405 bore.
4.75 stroke.
The customer asked me to not release any info on the engine, other than size.
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Old 12-16-2015, 03:57 PM   #17
V8COOPMAN
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Default Re: Merc 8CM 296 cu. in. cooling issues

[QUOTE=Pete;1206829]3.405 bore.
4.75 stroke.
QUOTE]


346.026 inches, in a "stock block config"......interesting! DD
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Old 12-16-2015, 04:37 PM   #18
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Default Re: Merc 8CM 296 cu. in. cooling issues

Your building the ultimate flathead and you can't show us pictures?
You know your killing me!
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Old 12-16-2015, 09:51 PM   #19
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Default Re: Merc 8CM 296 cu. in. cooling issues

Quote:
Originally Posted by Pete View Post
3.405 bore.
4.75 stroke.
The customer asked me to not release any info on the engine, other than size.
OK, thanks!
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Old 12-17-2015, 12:29 AM   #20
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Default Re: Merc 8CM 296 cu. in. cooling issues

4.75 stroke and the rods don't whack the cam?? Must be more to the story but I can understand if you don't care to share.
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