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Old 09-04-2012, 08:58 PM   #8
Tom Wesenberg
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Join Date: May 2010
Location: Mpls, MN
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Default Re: Is There An Electrician In The House?

To check for a poor ground just connect the volt meter to the generator case and a good ground such as a head nut or starter case. Put the meter on the lowest volts DC and you should have NO reading. If you show any voltage, then you have a poor connection at that point (generator mounting bolt connection). Do the same by connecting the volt meter to the battery ground post and a good ground, such as the starter case. Again, NO voltage should be showing. Test the ammeter and terminal box posts by connection the volt meter to the two terminal box wing nuts. Again no, or almost no voltage should show. If you show more than about .1 volts, then you have a poor connection at the ammeter or terminal box posts. These are 3 easy to check likely spots for a poor connection. Since it cranks over just fine, I'd guess the battery posts and ground strap are OK, but that would still leave the generator mounting bolt connection, and the terminal box/ammeter connection, and the wires between the generator and starter switch.

For those wondering how the lights got power with a blown fuse, the generator is supplying the voltage as long as the engine is running. Remember, the lights pick up the power right at the cutout.
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