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Old 11-18-2020, 01:54 PM   #7
alexiskai
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Join Date: Apr 2018
Location: Mebane NC
Posts: 2,355
Default Re: Removing rust from engine

I'm in the middle of a similar project right now, and although you want to avoid removing major components I gotta say that there are a lot of reasons to consider removing them. The following items can be removed without a huge hassle if you have basic tools:
  • Distributor & plugs
  • Generator/alternator
  • Manifold and carb assembly
  • Upper radiator hose
  • Lower radiator hoses and water pipe
  • Timing cover & inspection cover (optional)
  • Starter (simple to remove but awkwardly heavy)
  • Oil return pipe
  • Valve cover

If you remove these parts, you can:
  • Inspect them and the components under them
  • Clean and paint them off the engine
  • Strip and paint the engine much more easily without so many obstacles in the way

It's more assembly work but I think it would improve the repainting results. For example, you could take the manifold to be bead-blasted and then paint the intake with engine paint and the exhaust with high-temp paint. That's going to be practically impossible to do without removing it if you want durable results.
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