Re: lower water outlet with a boss to tap for temp gauge
Usually plate or "float glass" is made to pretty high tolerances, with both surfaces flat and parallel to each other.
I just lay a sheet of silicon-carbide paper (usually 180 or finer) on the glass, hold it down with one hand, and move the part across it with the other hand.
When I've been desperate for a flat surface, I've even used the flat side glass of the vehicle as a "surface plate"...
Any true, even, flat surface will work; generally you want something thick enough so that it will not flex under the pressure of your work...
I've salvaged the thick plate glass from coffee-tables for use as surface plates...
Probably no substitute for a Starrett granite surface plate, but good enough for carb flanges and water necks.
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