Quote:
Originally Posted by Model51
Today we are limited to marine plywood as the closest to what Ford used as it's the only grade which comes in full thickness sizes such as 3/4" and 5/8". The marine plywood is nice in that the grain of each layer alternates 90 degrees, there are no voids in the inner layers and the glue is waterproof. The downside is that it's really expensive!!
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You’re absolutely right about the quality and also the cost. I have made a few dozen of these floorboards by now and I won’t make them from anything but marine grade A-B or A-A plywood. It’s the only plywood that I’ve cut on my router that I haven’t found voids between the layers. I could reduce the price of the plywood products I make by using less expensive material, but it would be a significant reduction in quality and the thickness would not be correct. Another thing I’ve learned… Plywood is hell on router bits, due to the glued layers.