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Old 04-26-2024, 07:31 AM   #24
BRENT in 10-uh-C
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Join Date: May 2010
Location: Eastern Tennessee
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Default Re: The absolute 'MINIMUM' cylinder wall thickness....

Quote:
Originally Posted by Pete View Post
As I see it, the answer to your question has 2 parts.

1 - If I was doing engine rebuilds like you do, I would first, sonic check the
cylinder walls to be sure it was a valid candidate for rebuild. To me, this
would mean an absolute minimum overbore from stock, not to exceed .060.

2 - If you were doing builds like I do, there would be no warranty so all you
have to do is protect your reputation with quality work and consistently
build winners. For those that may not know, all out race engines come with no warranty.

#1 - Yes, based on the thoughts of mine and several others, the prudent method is a maximum overbore of 0.060 and then sleeve back to 3.875" on a used cylinder block. The only other caveat is the cylinder walls still need to be more than 5MM or 0.200" when finished resizing at 0.060. That basically allows room for 0.020" of rust or pitting damage to the inside of the block.


#2 - Yep.
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