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Old 02-19-2024, 10:36 AM   #18
V8 Bob
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Join Date: May 2010
Location: Granger (Northern) Indiana
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Default Re: dual master cylinder

Quote:
Originally Posted by 1948F-1Pickup View Post
The movement increase is about 3/8" at the master when comparing the larger bore master of 1 1/16" and the greater amount of piston movement with the smaller bore master of 1 inch. (0.866" piston travel in the 1 1/16" bore to move 1 cubic inch of brake fluid vs 1.27" piston travel in the 1" bore to move 1 cubic inch of brake fluid)

With that extra 3/8" AND the pedal ratio, you might very well bottom the brake pedal into the floorboard on some vehicles/applications.
It wasn't a problem on my '48 truck but it just underscores that you wouldn't know the true story unless you did the math.

Gonna have to disagree with some of the above math.

1" master cylinder piston travels 1.27" for 1 c.i. of fluid movement.

1 1/16" master cylinder piston travels 1.12" for 1 c.i. fluid movement.

The 1" piston travel increase is .150", or just over 1/8", not 3/8". This results in pedal travel increase of .750" with a 5:1 ratio, or .9" with a 6:1. As I stated previously, using a 1" is doable in most cases with minimum effort. The resulting higher pressure output with a 1" works better with common disc/drum systems by slightly lowering the pedal effort.
I know converting to a dual master cylinder is the best hydraulic brake upgrade you can make, but does require some thought and extra effort.

Last edited by V8 Bob; 02-19-2024 at 12:37 PM.
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