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I don't have a known good one, only have 2 & 1 is 'known bad'.
All wiring is brand new. Will look at testing it as you stated... I did try the sender on a known good oil pressure gauge, to see if the float arm moved that needle, and it did. Don't know why this assembly is causing the needle wavering.
I read a bunch of threads where folk here recommended cork for the tank gasket. I have rubber there but when I took the sender out last week, it did look whitened with some cracking. Going to replace that with cork... or can I use gasket paper?