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-   -   Tech: Frame Repair (https://www.fordbarn.com/forum/showthread.php?t=3409)

Mr 42 05-29-2010 01:03 PM

Tech: Frame Repair
 

I think owners of 33-48 frames may be interested in how i fixed my 33 Frame.

Where the X member meets the outer frame, it collects a lot of dirt and moist= instant rust.
First I added some steel bars to keep the frame square when repairing it. This is the outside
http://www.brandow.eu//album/frame/01.JPG
Inside.
http://www.brandow.eu//album/frame/02.JPG

Cut out the bad part on the outside, first.
http://www.brandow.eu//album/frame/04.JPG
Rust!
http://www.brandow.eu//album/frame/05.JPG
I used a bit of paper as a pattern, for the inner part.
http://www.brandow.eu//album/frame/06.JPG
I used two pieces of angle iron, to bend the 3mm steel
used to fix the frame.
http://www.brandow.eu//album/frame/07.JPG
Small problem here.
http://www.brandow.eu//album/frame/08.JPG
A bit of acetylene heat and a big hammer helped.
http://www.brandow.eu//album/frame/09.JPG
Much better.
http://www.brandow.eu//album/frame/10.JPG
Inside ready, when you weld on a frame one thing is important.
And that it's penetration.
http://www.brandow.eu//album/frame/11.JPG
Then it was time for the outer part. Made an 90 degree angle piece, to start with.
http://www.brandow.eu//album/frame/12.JPG
Just had to bend the part to fit on the lower part of the frame.
http://www.brandow.eu//album/frame/12a.JPG

Then a flat piece was fitted inside,
http://www.brandow.eu//album/frame/12b.JPG
I had made a paper pattern earlier, showing where the original holes in the frame are.
and i made holes in the new bit.
http://www.brandow.eu//album/frame/12c.jpg
Then I fitted the part on the frame, and left around a 3mm gap to get a good weld.
http://www.brandow.eu//album/frame/13.JPG
I primed the parts but left a bit clean where the two parts meets,
since they will be riveted together later.
http://www.brandow.eu//album/frame/15.JPG
Everything welded up.
http://www.brandow.eu//album/frame/16.JPG
Before and after, now ready for many more miles on the roads.
http://www.brandow.eu//album/frame/17.JPG

Gordon Ellis 05-29-2010 01:16 PM

Re: Tech: Frame Repair
 

This is a great piece. This is the kind of helpful info that this site is about. Thanks Mr 42 for all the time you took to share this with us.

Roger/Sacramento 05-29-2010 01:24 PM

Re: Tech: Frame Repair
 

Lars....you are back. Nice work as always.

Dennis/Arkansas 05-29-2010 01:25 PM

Re: Tech: Frame Repair
 

A SUPERB post, thank you! Dennis/Arkansas

Kojack 05-29-2010 02:19 PM

Re: Tech: Frame Repair
 

Great work. You have good welding skills. Wonderful pictures thank you for all of us Barners.

Master of none 05-29-2010 11:51 PM

Re: Tech: Frame Repair
 

Nice patch good work!

Big Shark 05-30-2010 06:23 AM

Re: Tech: Frame Repair
 

Can anyone share pics or ideas on rear inner fender repair? This thread was great! Thanks Bruce

39coupe 05-30-2010 07:21 AM

Re: Tech: Frame Repair
 

Excellent tech with nice, clear pictures. Well thought out too. Thanks for a very useful post. Mike

George G 05-30-2010 01:08 PM

Re: Tech: Frame Repair
 

Thanks for the tech.

Displayman 05-31-2010 06:23 AM

Re: Tech: Frame Repair
 

Great post. Clear and precise with good pics!
Thanks,
Bob- Hampshire, Ilinois

chopnchaneled 05-31-2010 10:00 AM

Re: Tech: Frame Repair
 

Quote:

Originally Posted by Displayman (Post 18758)
Great post. Clear and precise with good pics!
Thanks,
Bob- Hampshire, Ilinois

"Ditto"

34pickup 05-31-2010 10:11 AM

Re: Tech: Frame Repair
 

1 Attachment(s)
Excellent article, photos and work done.I wish my frame were that good. Take a look at what was underneath my truck in the photo.I am going to opt for another frame altogether.

Brootal 05-31-2010 11:11 AM

Re: Tech: Frame Repair
 

Just curious as to why you left the metal unprimered where it was going to riveted? Wouldn't that leave it susceptible to rusting again between the two pieces of metal?

Great job on the repair though and apologies if it's a stupid 'newbie' question. :)

01aford 05-31-2010 11:14 AM

Re: Tech: Frame Repair
 

Very Nice Job.!!!
They can't do that in China.
Great Job

Russ/40 05-31-2010 11:35 AM

Re: Tech: Frame Repair
 

Hey! Welcome back Lars! Been a long time since we have heard from you. Great contribution to the guys here. Those of us who have been around a while know of your workmanship. What stage is the '34 in now? Still driving it?

gerrald meacham 05-31-2010 11:38 AM

Re: Tech: Frame Repair
 

great work , you are blessed with talent

Mr 42 05-31-2010 02:46 PM

Re: Tech: Frame Repair
 

If i had left primer between the parts, the rivet would probably work itself loose during driving.

I painted the parts after the rivet was mounted, to revent rust to creep in.


And thank for all the nice comments :-)

Mr 42 05-31-2010 02:55 PM

Re: Tech: Frame Repair
 

1 Attachment(s)
Thanks im glad to be back,
Dont tell anyone but i did not like the old Fordbarn format´very much.

The 34 is a 33 standard Roadster and im trying to drive the wheels of it, and doing small repairs during the Swedish wintertime.

This winter i "restored" the dash, and made a new top, mayb i can write tech thread on that :-)

55 dude 06-01-2010 01:44 AM

Re: Tech: Frame Repair
 

great tech!

Ray Parson 06-01-2010 04:33 AM

Re: Tech: Frame Repair
 

been there dun that so many times nice work have you ever used a copper back up when reparing holes


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