Stuck gas gauge bezel stuck
 

I have a gas gauge float that needs to be replaced but can't budge the bezel that holds the gauge itself in the tank. I bought the heavy duty wrench but still can't turn it. Any help on loosening it would be appreciated.

Re: Stuck gas gauge bezel stuck
 

Lets start with which wrench you're using. Is the instrument panel off?

Re: Stuck gas gauge bezel stuck
 

Try PB Blaster and let it soak. May someone else has a better idea. That is where i would start...Good luck

Re: Stuck gas gauge bezel stuck
 

If you're using one of those cast aluminium tools, throw it away. Your only chance if it is tight is with a decent tool. I made my own and I've loaned them to others who had the aluminium ones. Only then were they able to get the job done.

Re: Stuck gas gauge bezel stuck
 

Use the flat stamped steel tool. Stay with it. It will come off.

Re: Stuck gas gauge bezel stuck
 

Re: Stuck gas gauge bezel stuck
 

The wrench Bert's and Snyder's sell looks a little beefier.

Re: Stuck gas gauge bezel stuck
 

I've got the steel wrench but It just want break loose. I'm thinking about welding a socket on to it where I can get some real pleasure on it while pushing back at the same time. First time I've had one on this tight.

Re: Stuck gas gauge bezel stuck
 

Not fun to think about, but what would fail first if the threads are completely seized, the sheet metal tabs holding the outer gauge housing from rotating, or the casting of the gauge?

Re: Stuck gas gauge bezel stuck
 

Try electric heat gun, people tried all kinds of sealants.

Re: Stuck gas gauge bezel stuck
 

use the good one from Bert`s or Snyder`s hold it on there tight and tap it with a hammer. i just had that some had buggered up the nut and i used a pair of channel locks on it.

Re: Stuck gas gauge bezel stuck
 

Electric heat gun and a hammer around a gas tank? Think about that carefully. Also disconnect the battery.

Re: Stuck gas gauge bezel stuck
 

A heat gun should be OK as long as you don't smell fuel fumes. A large heat lamp may be better. Just keep the temps near the point that it takes to boil water or things can be damaged.

Re: Stuck gas gauge bezel stuck
 

once you do have it off and are ready to install the gauge back into the tank.

fit the outer bezel ring to the gauge before starting to install. make sure the bezel ring turns freely on the gauge body.
if it doesn't you will never get it in without the gauge trying to twist.
take a SMALL rifler file or similar, work your way around the inside of the aluminium surface that the the opening of the ring rubs on. don't touch the gasket surfaces. just enough so the bezel turns with no resistance.
once the bezel turns freely without resistance i use a tiny bit of grease for sliptivity on the brass ring and inside edge of the bezel which helps the tightening.

ou

Re: Stuck gas gauge bezel stuck
 

I had the same problem. Ended up emptying the gas tank, flushing with water, airing it out for a week and then used a dremel to cut off the bezel. Definitely not fun, but I got it out.

Re: Stuck gas gauge bezel stuck
 

I would use PB blaster, then tap the wrench. I would never use anything hot inside near the tank for fear of gas fumes. Lots of luck.

Re: Stuck gas gauge bezel stuck
 

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I agree that a holder to seat the wrench in place makes a world of difference, allowing you to easily apply much more force onto the wrench without it slipping off. Easy to make from a piece of flat iron with a couple of holes drilled for the screws to hold it in place.